Progressive die stamping services are the most popular stamping method. As one of leading progressive die stamping manufacturers, Yixing Technology provides progressive die stamping parts services with premium accuracy in large quantities. As a China progressive stamping inc, We can also export progressive die services abroad.
As a leading sheet metal manufacturer in China, Yixing provides comprehensive progressive die stamping solutions for high-volume production of intricate metal components. We have won good reputation from customers around the world by helping them to achieve the lowest cost, fastest speed, and maximum output. Our facility integrates cutting-edge stamping technology, expert engineering capabilities, and rigorous quality management to manufacture premium metal stamped parts with exceptional cost efficiency.
✔ Ultra-High-Speed Stamping – Our advanced servo-press technology delivers speeds exceeding 600 strokes per minute (SPM) for rapid, high-volume output.
✔ Multi-Process Integration – Single-die systems to perform 20+ sequential operations.
✔ Wide Material Expertise – Work with stainless steel stamping, copper stamping, aluminum stamping, brass stamping, and specialty alloys stamping.
✔ Thickness Range – Stamp materials from ultra-thin foils (0.05mm) to heavy-duty plates (6mm+).
In-House Die Design & Manufacturing – Our mold engineers have extensive experience in designing progressive dies with complex structures. Our factory is equipped with dozens of machining equipment to ensure the smooth production of dies.
Tight Tolerances – We maintain exceptional dimensional accuracy, capable of holding tolerances to within ±5 microns for mission-critical components.
Long Die Life –Manufactured using premium tool steels (SKD11, DC53) and wear-resistant tungsten carbide inserts to ensure maximum die lifespan and consistent part quality.
Advanced Tooling & Automation – Integrated vision systems & real-time monitoring ensure defect-free production.
Progressive die stamping is an efficient automated production process that sequentially completes punching, forming, bending, cutting, and other processes on a metal strip through multiple station mold. The metal coil/strip is fed into the mold by the feeding machine in a step-by-step manner, and each workstation completes one processing step, finally stamping out the complete part.
Progressive die stamping is particularly suitable for mass production of small precision parts, such as electronic connectors, hardware components, etc. Compared to single operation molds, progressive die has the advantages of high production efficiency, low production cost, and good consistency, and can produce hundreds to thousands of parts per minute. Its core lies in the coordination of precision mold design and stable feeding system.
1. Material Feeding
Load metal coils (steel, aluminum, copper, etc.) into the uncoiler.
The strip will be straightened for flatness through a straightener/leveler.
2. Automatic feeding
The servo feeder or roller feeder will advances the material in precise increments (pitch) matching the die layout.
3. Progressive stamping in molds
The mold contains multiple workstations, each of which performs specific operations:
Guide hole - punched to guide the strip (ensuring alignment).
Perforation/punching - making holes, grooves, or cuts.
Bending/Forming - material is bent or shaped into 3D features.
Coining/Embossing - precise compression to achieve fine details or thickness control.
Cut off (final station) - Separate the finished product from the strip.
4. Waste removal
The remaining skeleton strips (waste) are cut and recycled through a waste collector.
5. Part Ejection
Finished parts are cut and separated.
High Efficiency & Speed：Combine different operations in a single press cycle which can produce hundreds to thousands products in one minute.
Precision & Consistency: Stamping, bending, deep drawing and other processes are completed in one mold instead of different molds, ensuring product accuracy and consistency. Achieves tight tolerances (±0.01mm or better) .
Lower Production Costs: Complete automatic process and maximum material utilization rate ensures production cost as low as possible.
Versatility for Complex Parts: Suitable for producing small and medium-sized stamping parts with complex shapes. 20+ operations can be finished in a single die.
Though progressive die stamping has many advantages which make it a ideal choice for many high volume projects, it also has some constraints which we need to be aware of. To understand it is benefits and limitations can help us to make the right choice between different projects. If progressive die is not the good option, we also have other alternative manufacturing options to help customers get the best quality at the most economical cost.
Big Initial Investment: Progressive die is usually much more expensive than single operation die and transfer die because of its complex design and hardened mold steel material.
Not Suitable for Small Batch Run: The high mold cost can be amortized on big volume production but very hard to make it economical for small batch production less than 50,000pcs.
Design Limitations: Some certain features like cutouts, very sharp angles, undercuts, ribs cannot be realized through progressive die. Also it is not suitable for big sized parts due to press and tonnage limitations.
At Yixing Technology, our custom progressive die stamping services utilize a wide range of metals and alloys to produce high-performance, precision-engineered parts. Yixing Technology's expertise in progressive die stamping guarantees that the materials chosen are perfectly suited to your design specifications and performance requirements, delivering parts that perform flawlessly over time.
| Material | Grade |
| Carbon steel | S235, S345, SPCC, SPEC, CRS, HRS, DC01, SAPH440 etc |
| Aluminum alloys | AL5052, AL5754,AL6061, AL6063, AL1060 etc |
| Stainless steel | SS201,SS304,SS316, etc |
| Copper | C10100,C11000,C12200,GB/T1, T2,T3 etc |
| Brass | C27200,C36000,C37700,H63, HPb63-3, HPb59-1 etc |
| Cold or hot dip galvanized sheet | SGCC, SECC etc |
| ZINCALUME steel | DC01+AZ150 |
| Other Material | Beryllium Copper /Nickel Silver /Silver-Plated Copper/Electrical Steel (Si Steel)/Titanium/Tin/Spring steel/Manganese steel etc |
Besides progressive stamping service, we also provide other manufacturing services to complete customers’ diverse projects. No matter you need sheet metal fabrication parts or high precision CNC machined parts, we can do them all for you. No need to separate the orders between different suppliers. One-stop metal manufacturing service to save your communication time and management cost.
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| Laser Cutting | Sheet Metal Bending | Tube Bending |
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| Metal Stamping | Deep Drawing | Welding& Assembly |
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| CNC Machining | Metal Spinning |
Expertise in Progressive Stamping: As one of leading progressive stamping suppliers, Yixing Technology's progressive stamping service is not just one of our many different capabilities. This is an ability that we are proud of and excel in. Our progressive dies services have been exported to countries such as the United States, Canada, and Europe.
Cost-Effective Production Solutions: Our progressive die process gradually changes the parts as they pass through each workstation and delivers the completed parts to the product chute for final packaging. The rapid and large-scale production of progressive molds helps customers greatly reduce procurement costs and achieve profit growth.
Advanced Stamping Capabilities: We use highly advanced stamping machines with stamping capabilities ranging from 46 tons to 630 tons, with a tolerance of ± 0.0005 inches. The thickness of various materials such as aluminum, stainless steel, copper, nickel, and brass ranges from 0.005 inches to. 500 inches.
Professional Engineering and Customization: Yixing Technology provides professional sheet metal fabrication services. Our engineers use the most popular software, such as Auto CAD and Unigraphics, as well as MASTERCAM software for CNC machining and wire cutting, to develop customized molds for our precision metal stamping services.
Yixing has used progressive die to make millions of high precision and complex shaped metal stamped parts for various industries. We help companies worldwide reduce costs, increase speed, and boost output—earning their trust and loyalty. Without progressive die stamping process, we cannot make the production cost as low as possible. This is one of the metal manufacturing services we are proud of. Contact us today for a non-biding cost analysis!
The progressive die stamping parts we make for auto industry includes connector pins,terminals, relay contact, gaskets, brackets, valve retainers, seat belt components, brake system parts, clutch plates etc.
The progressive die stamping parts we make for electronics & electrical appliances includes USB/SIM card contacts, socket pins, battery terminals, EMI/RFI shielding cans etc.
The progressive die stamping parts we make for medical devices includes connectors, sensor contacts, brackets, clamps etc.
The progressive die stamping parts we make for consumer goods includes zipper sliders, refrigerator hinges, washers, brackets etc
We provide many progressive die stamping parts used in Hydraulic & Pneumatic& Conveyor Systems which includes valve plates, guide rails, fastener clips etc.
We make many metal parts for Solar Panel Frames & Mounts which includes aluminum clips, junction box components, connectors, electrical contacts etc.
In progressive die stamping, the part is in the metal strip from the beginning to the end until all the features are reached. The process cannot be disconnected or stopped halfway. While in transfer die stamping, the part can be transferred freely and shaped by each die until it is complete.
Progressive die stamping is ideal for small products like terminals, connectors, shields, shrapnel etc in large quantities while transfer die stamping is more suitable for big size part undergo multiple processes, such as shells, frames and structural components.
The production speed of transfer die stamping is much longer because the part will be transferred between different machines by hand or using an automated mechanical transport system. Progressive stamping needs no transferring and all the processes finish in one machine.
If classified according to the degree of combination of different processes, stamping molds can be divided into single punch molds, compound stamping molds, progressive molds, and transfer molds.
1. Single punch mold
Single punch mold refers to a mold that can only complete one stamping process during the working process of a press.
2. Compound mold
In one stroke of the press, the compound die can complete two or more stamping processes simultaneously at the same workstation.
3. Progressive mold
Progressive molds, also known as continuous molds, have two or more workstations and can complete two or more stamping processes at different workstations.
4. Transfer mold
The transfer mold can use a robotic arm for transmission, greatly improving production efficiency, while also reducing manufacturing costs and saving material costs. The transfer mold combines the advantages of single process mold and progressive mold, and has the characteristics of quality, safety, stability, and reliability.
Absolutely! We provide tailored solutions to meet specific design, material, and performance requirements, making us a top choice for progressive stamping manufacturers worldwide.
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